Plastic Mold Cost
However, this isn’t the right attitude to take, since you’ll ultimately want a mold that works properly and is reliable, instead of just being cheap.
In order to determine How much a plastic mold tool , a number of factors are considered:
- part complexity,
- cavity count,
- tooling materials,
- cam mechanisms in the tool,
- tool life expectations,
- resin grade and aesthetics.
It is true that these costs are amortized over the number of parts to be produced; however, the real cost includes the time required for the molding process and the processes needed to build the parts.
Thus, a hot-runner tool may cost more than a two-plate tool initially, however they do not require a separate operator to separate parts from runners, as the part cost may be lower than if a two-plate tool was used.
Purchasing departments should not have sole responsibility for purchasing tools because there are too many factors that they may not understand. Tools should be required to be specified beforehand. The goal is to have the lowest cost for the right tool to make the parts according to specification by competent molders.
When buying a mold, it is important to pay attention to the areas of interest that need to be addressed. The checklist on mold design and the injection mold specification sheet cover these areas of interest.
In the early stage of product development, the design and sales departments should take mold costs, production costs, and the final piece price into account.
It will enable management to make a decision concerning your direction. It is not difficult to estimate the cost of a mold, but all parties concerned should be consulted.
If you are going to request a quotation for tooling, you should have the preliminary design complete, final drawings, and a sample of the part if possible.
Part drawings and specifications should include the following information:
- 1. Dimensions that determine the complexity of the cavity and part tolerances.
- 2. Various surface finishes are required.
- 3. The requirement for tight tolerance as well as the number necessary.
- 4. In square inches, the area covered by the part’s length and width.
- 5. All functions that operate within the mold (caming, unscrewing).
- 6. Tolerant-based tooling requirement balance.
- 7. Resin was used to form the part.
- 8. Tolerances and part volume should determine the number of cavities.
- 9. Different types of tools include two-plate, three-plate, hot-runner, etc.
Decide on the amount of materials and standard components to be used and calculate costs from the suppliers’ catalogs after answering the questions above.
A list of manufacturing processes and assembly processes and the various items involved in production must be prepared; these must include the cavity(ies), the cooling requirements, the location of cooling lines around the cavity, the ejector system, and any other operational procedures required.
Compute how long each procedure takes, and figure out the hourly wage rate for each procedure. Add in external labor costs for heat treatment, finishing, polishing, surface texture, etc. to get a feel for everything that has to be done.
The purchasing department can achieve greater efficiency and accuracy through the acquisition of this information, enabling them to evaluate and budget for a specific job more accurately and efficiently.
A first-time mold buyer, particularly one who is unaccustomed to mold design and construction, will often have difficulty compiling this information. Often, the wage rates and length of time required for production will be only estimates.
It is important to collect information from suppliers in order to determine the exact cost of new equipment.
By specifying how the tooling provider must prepare its quote, the buyer can facilitate the gathering of specific information, such as a breakdown of components, functions, and schedule.
The cost of mold design can range from $3000 for straightforward designs with few or no revisions, up to $7000 for constant revisions. Mold design costs are about 5 to 10 percent of a simple job.
It generally takes between 4 weeks to 10 weeks to design, machine, build, finish, and qualify a tool for injection molding. To avoid shipping and transporting the mold back and forth, choose a tooling source capable of performing injection molding on the tool.
The best way to learn in the mold estimating process is to consult mold builders who specialize in molds similar in size and complexity to the one being produced.
Examine the quality of their work as well as their equipment, processes they use, and the range of services they offer.
Solicit quotes from the tool builders and manufacturers who own molds. If you do not have mold builders, you may need to contract a molder. During this phase, it is important to be able to fully describe the part requirements.
This process can eliminate additional expense and result in a piece-part price that is even lower. With these abilities, the tool will initially cost more, but ultimately results in a piece-part price that outweighs the tools cost.
Why those important
Part size- bigger parts mean a bigger mold, which means that the steel cost for the injection mold will be increased.
Part design- the more complex a part is, the more detailed the mold has to be. Some complicated parts will require special features to be added, such as lifters or sliders. You should therefore be open to advice from your mold maker, and see if there’s anywhere that you can alter the part design to save on injection mold costs.
Materials-depending on the part material of choice, the injection mold will have to be made of a particular material too. For instance, if a corrosive plastic like PVC is to be used, then the mold will have to be stainless steel to avoid any damage- which will ultimately bump the price up.
Part finish requirements- where parts have high gloss surface requirements, then more expensive steel and precise technical polishing will be vital, which further add to the price.
Production volume- higher volume molds need more cavities, and so the mold will be larger. They also require a higher grade of steel to last for longer, and this has an impact on the injection mold cost.
Country of manufacture- different countries have different wage rates. If your mold is made in a country where labor costs are low, then you’ll naturally save money. In China, the average cost of an injection mold is around 40% less than in western nations.